Pipe doping apparatus

ABSTRACT

An apparatus and associated methods for an automated pipe doping apparatus. The apparatus may include a pump fluidly coupled to a reservoir and a dope manifold, the pump positioned to pump pipe dope from the reservoir to the dope manifold; an ejector coupled to the dope manifold, the ejector positioned to supply a fixed volume of pipe dope from the dope manifold to a dope distribution line; and a pipe dope applicator, the pipe dope applicator fluidly coupled to the dope distribution line positioned to deposit pipe dope on a threaded connection. In some embodiments, the pipe dope applicator may be a fan-pattern nozzle. In other embodiments, the pipe dope applicator may be a mold-type applicator. In other embodiments, the pipe dope applicator may be a brush-type applicator.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a non-provisional application which claims priorityfrom U.S. provisional application No. 61/880,562, filed Sep. 20, 2013.

TECHNICAL FIELD/FIELD OF THE DISCLOSURE

The present disclosure relates to the application of lubricant tothreaded pipe connections.

BACKGROUND OF THE DISCLOSURE

The exploration and production of hydrocarbons require the use ofdrilling systems that include tubulars such as drill pipes, casings, andother threadedly connected elements used in the well structures. Theconnection of “strings” of joined tubulars, or drill strings, istypically used to drill a wellbore and with regard to casing preventcollapse of the wellbore after drilling. These tubulars are normallyassembled in groups of two or more commonly known as “stands” to bevertically stored in the derrick or mast.

On a drilling rig, the drill string may be assembled in the derrick ormast. The drill string may be run downhole and into the wellbore. Thedrill string may be used to transmit rotational power to the drill bitlocated at its lower end. The drill string may also be used to transmitdrilling fluid, commonly known as mud, down through the internal bore inthe drill string. The mud exits at or near the drill bit and thencirculates back up the well annulus between the drill string and thewell bore. The drill pipe string may also run casing, a liner, or alanding string downhole. The drill string may also be used for work-overactivity of a hydrocarbon well. Drill strings are only limited in lengthby material limitations, which is constantly being improved to allow fordrilling deeper and having longer deviated or horizontal drilled wells.

The drill string is comprised of tubulars threaded and connectedtogether by their threaded ends. A joint or segment of a drill pipe mayvary in length. A joint or segment of drill pipe is comprised of afemale connection, known as the “box” and a male section known as the“pin”. The box end is internally threaded and adapted to receive the pinend member of another drill pipe joint, which has external threads.Building the joints of drill pipe may be conducted by interconnectingthe threads to make up the drill string. The drill string may besecurely made up to, for example, prevent leakage, wobbling, orunscrewing, resulting in a lost well. Typically, power tongs orautomated roughnecks are used to transmit sufficient torque to the pipejoints to ensure that the pin is securely tightened to the box. Theamount of torque required to securely tighten the tubulars is known asmake-up torque. The amount of torque required depends in part on thespecific frictional properties of the threaded connections. The abilityto impart higher friction coefficient may decrease the amount of torqueto be transmitted and greatly reduces the instances of tool jointsunscrewing. A lower friction coefficient may allow more torque to betransmitted which may result in too much torque applied when making upthe joints. Excessive torque could stretch or burst the box member orcrack or break the pin member.

Anti-seizing material known in the industry as “pipe dope” may beapplied to the threaded connections of the joints to maintain a highcoefficient of friction. The dope may assist with make-up and break-outoperations by reducing required torque.

Typically, rig personnel manually apply pipe dope to the threaded pipeconnections. This operation may be time consuming and dangerous for therig personnel.

SUMMARY

The present disclosure provides for a pipe doping apparatus. The pipedoping apparatus may include a pump fluidly coupled to a reservoir and adope manifold, the pump positioned to pump pipe dope from the reservoirto the dope manifold; an ejector coupled to the dope manifold, theejector positioned to supply a fixed volume of pipe dope from the dopemanifold to a dope distribution line; and a pipe dope applicator, thepipe dope applicator fluidly coupled to the dope distribution linepositioned to deposit pipe dope on a threaded connection.

The present disclosure also provides for a method of applying pipe dopeto a threaded connection. The method may include providing a pipe dopingapparatus. The pipe doping apparatus may include a pump fluidly coupledto a reservoir and a dope manifold, the pump positioned to pump pipedope from the reservoir to the dope manifold, an ejector coupled to thedope manifold, the ejector positioned to supply a fixed volume of pipedope from the dope manifold to a dope distribution line, and a pipe dopeapplicator, the pipe dope applicator fluidly coupled to the dopedistribution line positioned to deposit pipe dope on a threadedconnection. The method may further include positioning the pipe dopingapparatus to engage with the threaded connection; aligning the threadedconnection with the pipe dope applicator; and actuating the pipe dopeapplicator.

BRIEF DESCRIPTION OF THE DRAWINGS

The present disclosure is best understood from the following detaileddescription when read with the accompanying figures. It is emphasizedthat, in accordance with the standard practice in the industry, variousfeatures are not drawn to scale. In fact, the dimensions of the variousfeatures may be arbitrarily increased or reduced for clarity ofdiscussion.

FIG. 1 is a block-diagram of an automated pipe doping apparatusconsistent with embodiments of the present disclosure.

FIGS. 2A, 2B depict nozzles consistent with embodiments of the presentdisclosure.

FIGS. 3A, 3B depict an alternate automated pipe doping apparatusconsistent with embodiments of the present disclosure.

FIGS. 4A, 4B depict an alternate automated pipe doping apparatusconsistent with embodiments of the present disclosure.

DETAILED DESCRIPTION

It is to be understood that the following disclosure provides manydifferent embodiments, or examples, for implementing different featuresof various embodiments. Specific examples of components and arrangementsare described below to simplify the present disclosure. These are, ofcourse, merely examples and are not intended to be limiting. Inaddition, the present disclosure may repeat reference numerals and/orletters in the various examples. This repetition is for the purpose ofsimplicity and clarity and does not in itself dictate a relationshipbetween the various embodiments and/or configurations discussed.

FIG. 1 depicts a block diagram of an automated pipe doping apparatusconsistent with at least one embodiment of the present disclosure. Insome embodiments, pipe dope may be pumped by pump 1 from reservoir 2through dope supply line 3 to manifold 5. Pump 1 may be a rotary drivenhydraulic pump, reciprocating piston pump, or, as would be appreciatedby one skilled in the art with benefit of this disclosure, any pumpcapable of pumping the potentially highly viscous pipe dope. Reservoir 2may in some embodiments be a drum.

In some embodiments, manifold 5 may couple supply line 3 to ejectors 6.Ejectors 6 may be controlled by controller 4. Ejectors 6, as understoodin the art, may be positioned to dispense a controlled volume of pipedope in a certain time period as directed by controller 4. In someembodiments, ejectors 6 may also be coupled to power source 15 which maybe a hydraulic or pneumatic high pressure system. Power source 15 may beadapted to increase the pressure of pipe dope as it is dispensed byejectors 6. Power source 15 may be driven, for example and withoutlimitation, by a positive displacement pump such as a piston driven pump(not shown). The volume of pipe dope dispensed by ejectors 6 may beselected based on, for example, the size and geometry of the threadedsection 14 of the drill pipe 12 to which pipe dope is to be applied. Thevolume of pipe dope dispensed by ejectors 6 may be varied by, forexample and without limitation, varying the amount of pipe dope suppliedto ejectors 6, varying the pressure of power source 15 and/or supplylines 3, or varying the diameters of one or more of supply line 3 anddistribution lines 7.

Pipe dope dispensed by ejectors 6 may then flow through pipe dopedistribution lines 7 to pipe dope applicators 8. In some embodiments,each pipe dope applicator 8 may be coupled to a single ejector 6, asshown in FIG. 1.

In some embodiments, the automated pipe doping apparatus may include anenvironmental compensation system. The environmental compensation systemmay be adapted to, for example and without limitation, compensate foradverse environmental conditions such as, for example, extreme cold orheat. In each condition, flow of the pipe dope may be adverselyaffected. For example, depending on the environmental conditions, thepipe dope may increase in viscosity to an undesirable extent. In someembodiments, one having ordinary skill in the art with the benefit ofthis disclosure will understand that pipe dope may be overly viscous instandard conditions as well. In some embodiments, a system of heatingelements may be positioned on one or more of pump 1, reservoir 2, dopesupply line 3, manifold 5, ejectors 6, dope distribution lines 7, anddope applicators 8 to, for example and without limitation, warm thecomponents and ensure desired pipe dope flow in cold environments. Insome embodiments, similar apparatuses, such as cooling fins, fans, heatexchangers, etc. may similarly be used to vary the temperature of thepipe dope.

In some embodiments, pipe dope applicator 8 may be a fan-typeapplicator. As depicted in FIG. 1, pipe dope applicator 8 may begenerally triangular when viewed from the side. Applicator 8 may beflattened, as depicted in FIG. 2A, forcing escaping pipe dope to beejected in a “fan” pattern towards threaded section 14. In someembodiments, as depicted in FIG. 2B, pipe dope applicator 8′ may includea taper to, for example, eject more pipe dope at the wide end of pipedope applicator 8′ than at the narrow end. Such an arrangement may beuseful where threaded section 14 is likewise tapered as depicted in FIG.1.

In some embodiments, as depicted in FIG. 1, multiple pipe dopeapplicators 8 may be positioned about threaded section 14. Duringdrilling operations, in some embodiments, pipe dope applicators 8 may beretracted from threaded section 14 in some embodiments. In someembodiments, pipe dope applicators 8 may remain about drill pipe 12 asoperations commence. During a make-up operation, threaded section 14 maybe aligned with pipe dope applicators 8. Pipe dope may be ejected byejectors 6, through pipe dope distribution lines 7 and may be flowedthrough pipe dope applicators 8. Pipe dope applicators 8 may then applythe pipe dope onto threaded section 14. In some embodiments, drill pipe12 may be rotated during this procedure, allowing, for example, evencoverage of threaded section 14 with pipe dope.

In some embodiments, pipe dope applicator 8 may include a self-cleaningsystem as depicted in FIG. 1. The self-cleaning system may utilize ahigh-pressure system to force excess pipe dope out of applicator 8. Insome embodiments, the self-cleaning system may utilize a hydraulic orpneumatic system as depicted in FIG. 1. In some embodiments, cleaningsystem supply line 9 may carry high-pressure air to cleaning systemmanifold 10. When commanded, for example, by controller 4, cleaningsystem manifold 10 may allow, for example and without limitation,high-pressure air to flow through cleaning system distribution lines 11to pipe dope applicators 8. The high-pressure air may then dislodge andeject any excess pipe dope from pipe dope applicators 8.

In some embodiments, rather than a spray-type applicator, amold-applicator may be used. As depicted in FIGS. 3A-B, pipe dopeapplicator 108, in some embodiments, may include a first and secondarticulating arm 110, 112. Each of the articulating arms 110, 112 mayinclude die half 114, 116, positioned to close about threaded connection101 as articulating arms 110, 112 are actuated. Articulating arms 110,112 are depicted in FIGS. 3A, 3B as pivoting about pivot pins 111, 113,such that articulating arms 110, 112 intersect around threadedconnection 101. In some embodiments, not shown, articulating arms 110,112 may instead extend laterally from either side to close die halves114, 116, such as by a linear actuator (not shown). One having ordinaryskill in the art with the benefit of this disclosure will understandthat articulating arms 110, 112 may be extended in any way including,for example and without limitation, by hydraulic pistons 118, 120 (asshown), electric motors, etc.

In some embodiments, articulating arms 110, 112 may be held in aretracted configuration as in FIG. 3A when not in use. Articulating arms110, 112 as well as die halves 114, 116 may be held out of the way ofthe drill string as it is used downhole. During a make-up operation, thethreaded connection 101 may be positioned between die halves 114, 116.Articulating arms 110, 112 may then be actuated, and die halves 114, 116close about threaded connection 101, forming a closed mold cavity 122.Pipe dope may then be flowed into mold cavity 122 through pipe dopesupply lines 124, 126. In some embodiments, pipe dope may flow throughducts 128 formed in the interior of die halves 114, 116. In someembodiments, the pipe dope used may be selected such that the pipe dope,due to its material properties including but not limited to itsconsistency, viscosity, and wetting properties, may adhere to threadedconnection 101 and, in some embodiments, generally retain the shape ofmold cavity 122 as articulating arms 110, 112 and die halves 114, 116are retracted. By varying the shape and size of mold cavity 122, aselected amount of pipe dope may be applied to threaded connection 101.Furthermore, since mold cavity 122 is closed through the entire flowingoperation, pipe dope waste and loss may be minimized.

In some embodiments, a brush-type applicator may be used. As depicted inFIGS. 4A-B, pipe dope applicator 208 may include an articulating arm210. Brush 212 may be positioned at the end of articulating arm 210.Brush 212 may be coupled to articulating arm 210 by brush head 214.Brush 212 may be, for example and without limitation, a bristle brush(as depicted), a foam brush, a roller brush, or any other brush asunderstood in the art. Brush 212 may be formed from a durable materialwhich is generally nonreactive to the chemicals in the pipe dope as wellas other fluids encountered on a drill floor. In some embodiments, pipedope may be pumped through brush head 214 through ducts 216 from pipedope supply line 218. Pipe dope may exit brush head 214 near the ends ofbrush 212. Brush 212 may thus be saturated with pipe dope. In someembodiments, pipe dope may be sprayed onto brush 212 by one or morespray applicators (not shown).

In some embodiments, articulating arm 210 may be held in a retractedconfiguration as shown in FIG. 4A when pipe dope applicator 208 is notin use. Articulating arm 210 as well as brush 212 may be held out of theway of the drill string as it is used downhole. During a make-upoperation, the threaded connection 201 may be positioned at the sameheight as brush 212. Articulating arm 210 may then be actuated, andbrush 212 may come into contact with threaded connection 201. Pipe dopemay then be flowed onto brush 212, and then onto threaded connection 201as it is rotated. In some embodiments, the pipe dope used may beselected such that the pipe dope, due to its material propertiesincluding but not limited to its consistency, viscosity, and wettingproperties, may adhere to threaded connection 201. Once a sufficientamount of pipe dope has been transferred, articulating arm 210 and brush212 may be retracted. By varying, for example, the flow rate, brushgeometry and composition, rotation rate, and number of rotations, aselected amount of pipe dope may be applied to threaded connection 201.Furthermore, since brush 212 is in contact with threaded connection 201during the entire flowing operation, pipe dope waste and loss may beminimized.

In some embodiments, the pipe doping apparatus, as described herein, maybe used as an independent device. In other embodiments, the pipe dopingapparatus may be used as a part of an iron roughneck. In such anembodiment, the pipe doping apparatus may be controlled electronicallyby the same control system as the iron roughneck, thus allowing“hands-free” operation of the pipe doping apparatus.

The foregoing outlines features of several embodiments so that a personof ordinary skill in the art may better understand the aspects of thepresent disclosure. Such features may be replaced by any one of numerousequivalent alternatives, only some of which are disclosed herein. One ofordinary skill in the art should appreciate that they may readily usethe present disclosure as a basis for designing or modifying otherprocesses and structures for carrying out the same purposes and/orachieving the same advantages of the embodiments introduced herein. Oneof ordinary skill in the art should also realize that such equivalentconstructions do not depart from the spirit and scope of the presentdisclosure and that they may make various changes, substitutions, andalterations herein without departing from the spirit and scope of thepresent disclosure.

1. A pipe doping apparatus comprising: a pump fluidly coupled to areservoir and a dope manifold, the pump positioned to pump pipe dopefrom the reservoir to the dope manifold; an ejector coupled to the dopemanifold, the ejector positioned to supply a fixed volume of pipe dopefrom the dope manifold to a dope distribution line; and a pipe dopeapplicator, the pipe dope applicator fluidly coupled to the dopedistribution line positioned to deposit pipe dope on a threadedconnection.
 2. The pipe doping apparatus of claim 1, further comprisinga power source coupled to the ejector, the power source adapted toincrease the pressure of the pipe dope as it is dispensed by theejector.
 3. The pipe doping apparatus of claim 2, wherein the powersource comprises a high pressure pneumatic or hydraulic system.
 4. Thepipe doping apparatus of claim 1, wherein the pipe dope applicatorcomprises a nozzle positioned to receive a flow of pipe dope from thedope distribution line and apply the pipe dope onto the threadedconnection.
 5. The pipe doping apparatus of claim 4, wherein the nozzleis in the form of a flattened triangle, so that pipe dope is appliedonto the threaded connection in a generally fan-shaped pattern.
 6. Thepipe doping apparatus of claim 5, wherein the nozzle is tapered so thatthe fan-shaped pattern includes more pipe dope at the wider end of thenozzle than the narrower end of the nozzle.
 7. The pipe doping apparatusof claim 1, wherein the pipe dope applicator comprises a mold-typeapplicator.
 8. The pipe doping apparatus of claim 7, wherein the pipedope applicator comprises: a first and second articulating arm, thefirst and second articulating arm having an open position and a closedposition; and a first and second mold component, the first and secondmold component being joined to the first and second articulating armrespectively, the mold components being joined when the articulatingarms are in the closed position and separated when the articulating armsare in the open position, the mold components positioned to receive aflow of pipe dope from the dope distribution line and to form aninjection-molded pipe dope layer about the threaded connection.
 9. Thepipe doping apparatus of claim 8, wherein the first and secondarticulating arms pivot about a first and second pivot pin respectively.10. The pipe doping apparatus of claim 8, wherein the first and secondarticulating arms are driven by one of a hydraulic cylinder, electricmotor, or linear actuator.
 11. The pipe doping apparatus of claim 8,wherein each mold component includes at least one duct to fluidly couplethe interior of the mold with the dope distribution line.
 12. The pipedoping apparatus of claim 1, wherein the pipe dope applicator comprisesa brush-type applicator.
 13. The pipe doping apparatus of claim 12,wherein the pipe dope applicator comprises: an articulating arm, thearticulating arm having an actuated and retracted position; and a brush,the brush coupled to the articulating arm by a brush head, the brushpositioned to receive a flow of pipe dope from the dope distributionline and to deposit a layer of pope dope about the threaded connection.14. The pipe doping apparatus of claim 13, wherein the articulating armpivots about a pivot pin.
 15. The pipe doping apparatus of claim 13,wherein the articulating arm is driven between the actuated andretracted positions by one of a hydraulic cylinder, electric motor, orlinear actuator.
 16. The pipe doping apparatus of claim 13, wherein thebrush is one of a bristle brush, foam brush, or roller brush.
 17. Thepipe doping apparatus of claim 1, further comprising an applicatorcleaning system, the applicator cleaning system comprising a cleaningsystem manifold positioned to selectively transmit high-pressure fluidto the applicator, the high pressure fluid serving to eject any excesspipe dope from the applicator.
 18. The pipe doping apparatus of claim17, wherein the high pressure fluid is air, and the cleaning systemmanifold is a pneumatic manifold.
 19. The pipe doping apparatus of claim1, further comprising an environmental compensation system, theenvironmental compensation system including at least one temperaturecompensator coupled to at least one of the pump, reservoir, dopemanifold, ejector, dope distribution line, or pipe dope applicator. 20.The pipe doping apparatus of claim 19, wherein the temperaturecompensator comprises a heating element.
 21. The pipe doping apparatusof claim 19, wherein the temperature compensator comprises at least oneof a cooling fin, fan, or heat exchanger.
 22. A method of applying pipedope to a threaded connection, the method comprising: providing a pipedoping apparatus, the pipe doping apparatus including: a pump fluidlycoupled to a reservoir and a dope manifold, the pump positioned to pumppipe dope from the reservoir to the dope manifold; an ejector coupled tothe dope manifold, the ejector positioned to supply a fixed volume ofpipe dope from the dope manifold to a dope distribution line; and a pipedope applicator, the pipe dope applicator fluidly coupled to the dopedistribution line positioned to deposit pipe dope on a threadedconnection; positioning the pipe doping apparatus to engage with thethreaded connection; aligning the threaded connection with the pipe dopeapplicator; and actuating the pipe dope applicator.
 23. The method ofclaim 22, wherein the pipe dope applicator comprises a nozzle positionedto receive a flow of pipe dope from the dope distribution line and applythe pipe dope onto the threaded connection, and the actuating operationfurther comprises: pumping pipe dope to the nozzle; applying pipe dopeonto the threaded connection; and rotating the threaded connection. 24.The method of claim 23, wherein the nozzle is in the form of a flattenedtriangle, so that pipe dope is applied onto the threaded connection in agenerally fan-shaped pattern.
 25. The method of claim 24, wherein thenozzle is tapered so that the fan-shaped pattern includes more pipe dopeat the wider end of the nozzle than the narrower end of the nozzle. 26.The method of claim 22, wherein the pipe dope applicator comprises: afirst and second articulating arm, the first and second articulating armhaving an open position and a closed position; a first and second moldcomponent, the first and second mold component being joined to the firstand second articulating arm respectively, the mold components beingjoined when the articulating arms are in the closed position andseparated when the articulating arms are in the open position, the moldcomponents positioned to receive a flow of pipe dope from the dopedistribution line and to form an injection-molded pipe dope layer aboutthe threaded connection; and the actuating operation further comprises:moving the articulating arms into the closed position; pumping pipe dopeinto the mold components; and moving the articulating arms into the openposition.
 27. The method of claim 26, wherein the first and secondarticulating arms pivot about a first and second pivot pin respectively.28. The method of claim 26, wherein the first and second articulatingarms are driven by one of a hydraulic cylinder, electric motor, orlinear actuator.
 29. The method of claim 22, wherein the pipe dopeapplicator comprises: an articulating arm, the articulating arm havingan actuated and retracted position; a brush, the brush coupled to thearticulating arm by a brush head, the brush positioned to receive a flowof pipe dope from the dope distribution line and to deposit a layer ofpope dope about the threaded connection; and the actuating operationfurther comprises: moving the articulating arm into the actuatedposition; pumping pipe dope into the brush; rotating the threadedconnection; and moving the articulating arm into the retracted position.30. The method of claim 29, wherein the articulating arm pivots about apivot pin.
 31. The method of claim 29, wherein the articulating arm isdriven between the actuated and retracted position by one of a hydrauliccylinder, electric motor, or linear actuator.
 32. The method of claim29, wherein the brush is one of a bristle brush, foam brush, or rollerbrush.